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Technical Paper

The Effects of Axial Preload and Dorsiflexion on the Tolerance of the Ankle/Subtalar Joint to Dynamic Inversion and Eversion

2002-11-11
2002-22-0013
Forced inversion or eversion of the foot is considered a common mechanism of ankle injury in vehicle crashes. The objective of this study was to model empirically the injury tolerance of the human ankle/subtalar joint to dynamic inversion and eversion under three different loading conditions: neutral flexion with no axial preload, neutral flexion with 2 kN axial preload, and 30° of dorsiflexion with 2 kN axial preload. 44 tests were conducted on cadaveric lower limbs, with injury occurring in 30 specimens. Common injuries included malleolar fractures, osteochondral fractures of the talus, fractures of the lateral process of the talus, and collateral ligament tears, depending on the loading configuration. The time of injury was determined either by the peak ankle moment or by a sudden drop in ankle moment that was accompanied by a burst of acoustic emission. Characteristic moment-angle curves to injury were generated for each loading configuration.
Technical Paper

Braking on Dry Pavement and Gravel With and Without ABS

2010-04-12
2010-01-0066
It has been observed that locked-wheel skidding friction values are essentially vehicle- and tire-independent. It has been tacitly assumed by most crash reconstructionists that any ABS-equipped vehicle would also decelerate at nearly the same rate as any other ABS-equipped vehicle. This paper will review literature with relevant straight-line test results on paved roadways and gravel, and present additional results from recent tests generated with four modern vehicles built by three manufacturers. Results from the recent testing showed that locked-wheel skidding values on a concrete roadway were similar for all four vehicles, but the ABS-improvement on the same roadway varied. On gravel, ABS was always less effective than locked-wheel skidding. ABS and locked-wheel results on gravel had less car-to-car variation than tests conducted on concrete.
Journal Article

CAE Method for Evaluating Mechanical Performance of Battery Packs under Mechanical Shock Testing

2017-03-28
2017-01-1193
Mechanical shock tests for lithium metal and lithium-ion batteries often require that each cell or battery pack be subjected to multiple shocks in the positive and negative directions, of three mutually perpendicular orientations. This paper focuses on the no-disassembly requirement of those testing conditions and on the CAE methodology specifically developed to perform this assessment. Ford Motor Company developed a CAE analysis method to simulate this type of test and assess the possibility of cell dislodging. This CAE method helps identify and diagnose potential failure modes, thus guiding the Design Team in developing a strategy to meet the required performance under shock test loads. The final CAE-driven design focuses on the structural requirement and optimization, and leads to cost savings without compromising cell or pack mechanical performance.
Technical Paper

Research on Motor Control and Application in Dual Motor Hybrid System

2024-04-09
2024-01-2220
This paper analyzes the current control, mode control and boost strategy of permanent magnet synchronous motor in dual hybrid system, which has good stability and robustness. Current control includes current vector control, MTPA control, flux weakening control, PI current control and SVPWM control. Motor mode includes initialization mode, normal mode, fault mode, active discharge mode, power off mode, battery heating mode and boost mode. The boost strategy of the hybrid system is based on boost mode management, boost target voltage determination and boost PI control. The specific content is as follows: Boost mode control. Boost mode includes initial mode, normal mode, off mode and fault mode. Boost target voltage is determined. Boost converter is controlled by variable voltage, which depends on the operation status of the motor and generator..
Technical Paper

Damping Force Optimal Control Strategy for Semi-Active Suspension System

2024-04-09
2024-01-2286
Semi-active suspension system (SASS) could enhance the ride comfort of the vehicle across different operating conditions through adjusting damping characteristics. However, current SASS are often calibrated based on engineering experience when selecting parameters for its controller, which complicates the achievement of optimal performance and leads to a decline in ride comfort for the vehicle being controlled. Linear quadratic constrained optimal control is a crucial tool for enhancing the performance of semi-active suspensions. It considers various performance objectives, such as ride comfort, handling stability, and driving safety. This study presents a control strategy for determining optimal damping force in SASS to enhance driving comfort. First, we analyze the working principle of the SASS and construct a seven-degree-of-freedom model.
Technical Paper

The Important Role of GD&T in Mechanical Drawing, Design and Manufacturing for Students of Engineering Institutes

2024-04-09
2024-01-2052
Mechanical drawing plays an important role in managing, designing and implementing engineering projects, especially in the field of the automotive industry. The need for accuracy in element design and manufacturing is greater now than ever before in engineering industries. In order to increase accuracy, the part design and function must be clearly communicated between the design engineer and the manufacturing technicians, especially in automotive industry and feeder industries projects. Geometric Dimensions and Tolerances (GD&T) system of elements determines the quality, importance and price of the designed product. The standard used in the United States to define GD&T methodology is ASME Y14.5-2009 while the standard used in Europe is ISO 1101-2017. This article discussed the importance of using GD&T system including the types of geometrical features, limitations and accuracy, datum references frame and feature control frame to handle these symbols seamlessly.
Technical Paper

Pedestrian Involved Traffic Collision Reconstruction Methodology

1992-08-01
921591
A pedestrian involved traffic collision is generally less fully understood than the “typical” car-to-car broadside intersection collision. For this reason, the analysis of the pedestrian involved collision is, in many respects, more complicated and demanding. This paper addresses the typical sequence of events in a pedestrian involved collision and the movement of the vehicle and pedestrian body from pre-impact through the collision to their final points of rest. Methods for the analysis of the pedestrian involved collision, including a review of several different techniques for calculating vehicle impact velocity are also presented. A comparison of crash test data to different forms of analysis is provided as a frame of reference for the reader in evaluating these methods.
Technical Paper

Surface Properties of Shot-Peened and Plasma Sprayed Powder-Coated Alpha-Beta Titanium Alloy Implants

2024-05-15
2024-01-5060
The paramount importance of titanium alloy in implant materials stems from its exceptional qualities, yet the optimization of bone integration and mitigation of wear and corrosion necessitate advanced technologies. Consequently, there has been a surge in research efforts focusing on surface modification of biomaterials to meet these challenges. This project is dedicated to enhancing the surface of titanium alloys by employing shot peening and powder coatings of titanium oxide and zinc oxide. Comparative analyses were meticulously conducted on the mechanical and wear properties of both treated and untreated specimens, ensuring uniformity in pressure, distance, and time parameters across all experiments. The outcomes underscore the efficacy of both methods in modifying the surface of the titanium alloy, leading to substantial alterations in surface properties.
Technical Paper

Optimizing High-Lift Airfoils for Formula Student Vehicles

2024-05-13
2024-01-5059
This document presents a study on the design and simulation of a high-lift airfoil intended for usage in multielement setups such as the wings present on open-wheel race cars. With the advancement of open-wheel race car aerodynamics, the design of existing high-lift airfoils has been altered to create a more useful and practical general profile. Adjoint optimization tools in CFD (ANSYS Fluent) were employed to increase the airfoil’s performance beyond existing high-lift profiles (Selig S1223). Improvements of up to 20% with a CL of 2.4 were recorded. To further evaluate performance, the airfoil was made the basis of a full three-dimensional aerodynamics package design for an open-wheel Formula Student car. CFD simulations were carried out on the same and revealed performance characteristics of the airfoil in a more practical application. These CFD simulations were calibrated with experimental values from coast-down testing data with an accuracy of 8%.
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